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Heavy-Duty Cast Aluminum Body: Aluminum plate thickness up to 20mm — far exceeding industry norms — dramatically increasing door weight for an unmistakable sense of substance and premium quality with every push and pull.
Deep-Relief Casting Process: Leveraging ultra-thick plate material, relief depth reaches 8-12mm with extraordinary three-dimensional presence and rich light-shadow interplay impossible to achieve with standard thin-plate cast aluminum doors.
Aluminum Honeycomb Core Support: Aviation-grade aluminum honeycomb fills the heavy door interior, optimizing weight distribution while maintaining the substantial feel, ensuring even hinge load bearing.
Fluorocarbon Deep-Tone Heavy Coating: Multiple thick-coat applications achieving 60-80μm film thickness — deep, saturated colour with a warm jade-like touch, presenting the composed dignity unique to heavy-duty doors.
Bronzed Copper Ancient Casting Effect: Simulating the casting texture of ancient bronze vessels — verdigris, patina, and copper lustre interweaving to recreate the weighty historical presence of thousand-year bronze gates.
304 Stainless Steel Heavy-Duty Door Sill: Reinforced thick-and-wide design bearing the exceptional self-weight of the heavy door body — structurally stable as bedrock.
Parameter |
Details |
Product Material |
Cast Aluminum / Aluminum Alloy (Heavy-Duty Thick Casting) |
Standard Size |
2050×860mm (80.7"×33.86") / 2050×960mm (80.7"×37.80") / 2050×1200mm (80.7"×47.24") |
Door Leaf Thickness |
90mm (3.54") / 100mm (3.93") |
Aluminum Plate Thickness |
2mm – 20.0mm |
Infilling Material |
Aluminum Honeycomb |
Surface Finish |
Fluorocarbon Paint / Bronzed Copper Paint |
Open Direction |
Inward/Outward, Left/Right |
Door Sill |
304 Stainless Steel |
Hinges |
Visible Hinges |
Lock System |
Mechanical Lock / Automatic Lock |
Handle |
Zinc Alloy Handle / Stainless Steel Handle |
Premier Detached Villas: Heavy main door proclaims estate prestige — one door serves as a declaration of status
Chinese Courtyard Homes / Siheyuan: Heavy cast aluminum doors embody the cultural significance of "matching gates to status" in Chinese architecture
Classical Manors / Castle Architecture: Deep-relief bronzed copper craft recreating the historical weight of ancient castle bronze gates
Ancestral Halls / Family Temples: Heavy door body conveys the solemnity and eternity of family heritage
Premium Clubs / Private Museums: Art-grade deep-relief door surfaces exist as exhibition-worthy pieces in their own right
Government / Institutional Building Entrances: Heavy door body projects authority, dignity, and inviolable presence
Rare industry capability for 20mm ultra-thick cast aluminum plate casting
Mature deep-relief casting process with industry-leading 8-12mm relief depth
Heavy-duty door-specific hinge and frame reinforcement solutions ensuring long-term stable operation
Fluorocarbon thick-coat process (60-80μm) — coating quality far exceeding standard products
Supporting oversized and ultra-heavy door customization for special villa door opening requirements
OEM/ODM service available, exporting to Europe, Middle East, North America, and other premium markets
Installation Process: Villa on-site measurement + door frame load-bearing assessment → Designer deep-relief scheme confirmation → Factory heavy-duty casting production (25-35 days) → Specially reinforced packaging & shipping → Professional heavy-door installation team on-site → Hinge load calibration + door body leveling → Lock function testing → Homeowner acceptance
Warranty: Door structure lifetime warranty; Surface finish 8-year warranty; Lock system 3-year warranty; Hinges 5-year warranty; Hardware accessories 2-year warranty
Maintenance Tips: Wipe deep-relief textures quarterly with soft chamois (following pattern direction); lubricate hinges quarterly (heavy door body places greater hinge load); avoid sharp object scratching on relief high points; inspect door body level annually
A 20mm ultra-thick plate dramatically enhances structural rigidity, physical impact protection, and sound insulation (up to 40dB+). It also enables deep 3D relief carving (8-12mm) that gives the entrance an unmatched luxurious texture and architectural presence impossible to produce on thinner plates.
Yes, we provide full OEM and ODM customization services for oversized villa entryways. You can specify custom door leaf dimensions, relief patterns, fluorocarbon/bronzed finishes, opening directions, and smart lock integrations.
Our multi-layer fluorocarbon thick-coating process achieves a film thickness of 60-80μm. This offers exceptional resistance to UV rays, salt spray, corrosion, fading, and chalking, maintaining its original luster for 25+ years.
No. While the door leaf is substantial, the interior features an aviation-grade aluminum honeycomb core to optimize load distribution. Paired with heavy-duty visible hinges and a 304 stainless steel sill, smooth operation and structural stability are assured for decades.
Because deep-relief casting and multi-coat fluorocarbon finishing require precise craftsmanship, manufacturing typically takes between 25 to 35 days after final design scheme approval.
We offer a lifetime warranty on the door body structure, an 8-year warranty on the surface finish, a 5-year warranty on hinges, a 3-year warranty on locking systems, and a 2-year warranty on hardware accessories.
